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| 브랜드 이름: | Xrido |
| 모델 번호: | 2000 |
| 지불 조건: | 협상 가능 |
Furniture Shredder Machine Furniture Crusher Furniture Recycling Plant For Mattress And Sofa
A furniture shredder is a mechanical device specifically designed for processing waste furniture and bulky waste. It breaks the material into uniform small pieces or particles through physical processes such as shearing, tearing, and squeezing. Its core function is to reduce the volume of waste furniture, recycle it as a resource, and facilitate its transportation. It is widely used in environmental recycling, wood processing, and metal recycling.
Working Principle
Power Drive:
Two blade shafts are driven by hydraulic or electric motors to rotate in opposite directions, creating relative motion. The moving blades on the blade shafts work together with the fixed blades (or spacers) to generate shear force.
Crushing Mechanism:
Shearing Action: The adjacent cutting edges of the moving blades create shearing, cutting the material.
Tearing Action: The blade tips of the moving blades contact the cylindrical surface of the spacer, tearing the material fibers.
Crushing Action: The torque and speed difference of the blade shafts create a tearing force, breaking tough or sticky materials. Discharge Control:
The crushed material is discharged through a screen, with particle size determined by the screen's aperture. Unqualified material is repeatedly crushed within the machine chamber until it meets the required particle size.
Applicable Materials
Metals: Scrap iron, car hulls, bicycle frames, motorcycle frames, metal briquettes, paint cans, pre-painted steel tiles, cans.
Wood: Furniture scraps, miscellaneous wood, branches, boards, wooden pallets, solid wood, tree stumps.
Plastics: Pipes, films, woven bags, plastic barrels, mobile phone cases, discarded fuel tanks.
Household Waste: Sofas, mattresses, clothing, waste fabric, tires.
Industrial Solid Waste: Leather, fabric, circuit boards, wire rope, refrigerator, air conditioner, and washing machine casings.
Special Materials: Concrete blocks (requires construction waste treatment equipment), electronic waste (requires pollution prevention design).
Furniture shredder blade features:
Material and Craftsmanship:
Highly wear-resistant alloy steel: such as SKD-11, 42CrMo, and Cr12MoV, with a hardness of HRC58-62 and strong impact resistance.
Surface Treatment: Salt bath furnace quenching or vacuum furnace quenching improves wear resistance and service life.
Overlay Technology: Multi-layer overlay welding (single layer height ≤ 8mm) enhances blade hardness and reduces wear.
Structure and Specifications:
Cutter Roller Type: Dual-shaft or quad-shaft designs, with 3-12 claws to accommodate different material characteristics.
Connection: Hexagonal connection ensures uniform force distribution, and modular blades allow for independent replacement of individual blades for efficient maintenance.
Size Range: Diameter 200-500mm, thickness 20-55mm, with internal holes typically hexagonal or round (with keyway). Special Design:
Spiral cutter disc: Double rollers interlock with a gap of ≤0.5mm, precisely controlling the discharge particle size (1-5mm).
Advantages
Efficient Volume Reduction: Break large furniture (such as sofas and mattresses) into smaller pieces, reducing volume by 60%-80%, significantly reducing transportation and storage costs.
Resource Utilization: Crushed wood chips can be used to produce particleboard, sawdust board, or as biomass fuel; metal components can be recycled.
Adaptability:
Can handle mixed materials (such as metal, wood, and fabric) without the need for sorting or pre-processing.
Suitable for materials with high hardness (such as tires), high toughness (such as plastics), and softness (such as foam).
Low Failure Rate: The low-speed, high-torque design reduces shaft entanglement and seizure, and the automatic overload protection function ensures continuous and stable operation.
Product Specifications:
| Model | Overall Size(mm) | Crushing Cavity Size(mm) | Power(kw) | Weight(kg) |
| XRD - SZSS - 500 | 2800×1300×1850 | 500×480 | 11×2 | 2200 |
| XRD - SZSS - 800 | 3000×1300×1850 | 800×480 | 15×2 | 2500 |
| XRD - SZSS - 1000 | 3300×1900×2200 | 1000×690 | 22×2 | 5200 |
| XRD - SZSS - 1200 | 3600×2000×2200 | 1200×690 | 30×2 | 6400 |
| XRD - SZSS - 1500 | 4100×2100×2400 | 1500×850 | 55×2 | 9000 |
| XRD - SZSS - 1800 | 5800×2400×3300 | 1800×1206 | 75×2 | 13600 |
| XRD - SZSS - 2000 | 6400×2700×3500 | 2000×1490 | 90×2 | 20100 |
| XRD - SZSS - 2500 | 7500×3200×3800 | 2500×1800 | 110×2 | 22500 |
| XRD - SZSS - 3000 | 8600×3500×4000 | 3000×1800 | 160×2 | 31000 |
(Special - customized types can be customized according to the size and type of materials.)
The bulky waste shredding and sorting line efficiently processes large pieces of waste, enabling resource recycling and harmless disposal. The general process flow is as follows:
Pretreatment
Bulky waste is manually or mechanically loaded onto a conveyor for initial sorting, removing non-trash items (such as rocks and large metal objects) and hazardous materials (such as glass and sharp objects) to prevent damage to downstream equipment.
Shredding
The pre-treated bulky waste is conveyed by a conveyor to a shredder. The shredder uses the shearing, squeezing, and tearing forces generated by the rotating blades to break the bulky waste into smaller pieces, typically 5-30 cm in size, for subsequent sorting. Common shredded items include used sofas, mattresses, furniture, and large appliance casings.
Magnetic Separation
After shredding, the material enters a magnetic separator, where the magnet's attraction to ferromagnetic materials (such as nails, wire, and metal parts) separates the ferrous metal for recycling.
Eddy Current Separation
After magnetic separation, the material enters an eddy current separator. This device uses an alternating magnetic field to generate eddy currents in non-ferrous metals. The magnetic field generated by the eddy currents interacts with the original magnetic field, repelling the non-ferrous metals and separating them. It primarily separates non-ferrous metals such as copper and aluminum.
Wind separation
The airflow generated by the fan separates lighter materials (such as plastics and fabrics) from heavier materials (such as stones and ceramics) by taking advantage of differences in material density and suspension speed. The light materials are transported to a collection device, while the heavier materials fall into other collection areas.
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